Are plastic pallets cheaper than wood?

For most ordinary individuals, pallets may not be eye-catching items. However, for supply chain managers and logistics professionals, pallets are a crucial tool in the supply chain, on par with shipping containers for global trade.

In the contemporary field of logistics, the debate between plastic pallets and wooden pallets has become a dilemma. While wooden pallets have traditionally been the preferred choice, plastic pallets have emerged as a truly superior alternative with many advantages.

There are differences between the two, and the most common focal point of discussion is the cost.

Therefore, this blog addresses the question: Are plastic pallets cheaper than wooden pallets?

Types of Pallets: Wooden Pallets vs. Plastic Pallets

Before delving into the cost comparison, let’s first review some key pros and cons of wooden pallets and plastic pallets, considering factors beyond initial costs.

Pros of Wooden Pallets:

  • Abundant source
  • Traditionally lower production costs (though wood costs fluctuate significantly)
  • Repairable and recyclable (to some extent)
  • Lower production energy consumption

Cons of Wooden Pallets:

  • Prone to wear and frequent replacement
  • Heavier than plastic, increasing transportation costs
  • Nails and fragments may damage packaging or products
  • Leftover debris increases labor costs
  • Absorbs moisture
  • For exports, wood must undergo heat treatment or fumigation
  • Impact of logging on the environment

Pros of Plastic Pallets:

  • Durable, sturdy, and long lifespan (over 10 years)
  • Hygienic and easy to clean
  • High load capacity (static, dynamic, on racks)
  • Typically lighter than wood
  • Nestable, saving space
  • Various styles and sizes
  • Sustainable (using recycled plastic) and 100% recyclable at the end of life
  • Suitable for export, compliant with ISPM15
  • Consistent supply

Cons of Plastic Pallets:

  • Higher initial costs
  • Repairs may be challenging and time-consuming
  • High overseas shipping costs if there is no backhaul service, but nestable pallets facilitate this
  • Requires specialized equipment for recycling

Initial Costs: Wooden Pallets vs. Plastic Pallets

In the past, wooden pallets were generally much cheaper than plastic pallets. However, in recent years, the significant impact of rising global wood prices has narrowed the price gap between the two.

Several factors need consideration when comparing costs. Firstly, the type of plastic pallet chosen significantly affects overall initial expenses. For instance, a lightweight, nestable plastic pallet is usually around 50% more expensive than a traditional used wooden pallet, only slightly more expensive than a new wooden pallet. However, opting for a heavy-duty, durable plastic pallet may result in higher costs.

Other factors to consider include:

  • Material quality: The price of pallets reflects the cost of materials used in their construction. The type and cost of wood affect wooden pallet prices. Economical plastic pallets are often made from recycled materials.
  • Manufacturing process: Plastic pallets are manufactured using high-pressure molding, requiring specialized tools and molding machinery. Wooden pallets involve selecting suitable wood, cutting, and processing. Manufacturing plastic pallets generally incurs higher costs.

Ongoing Costs: Wooden Pallets vs. Plastic Pallets

Factors such as regulatory requirements, transportation and storage, lifespan, and durability influence ongoing costs.

Regulatory Requirements:

  • Wooden pallets incur fees related to ensuring compliance with international regulations when shipped abroad. Plastic pallets, not constrained by ISPM15, are exempt from similar compliance issues.

Transportation and Storage:

  • Plastic pallets, being lighter, can significantly save transportation costs, especially for heavy exports. Nestable plastic pallets can further save space during transport.

Lifespan and Durability:

  • Wooden pallets typically last one to two years on average, depending on usage, while plastic pallets can have a lifespan of over ten years. Plastic pallets are more durable and resistant to moisture, insects, and fungi.


If you anticipate multiple deliveries over the years, plastic pallets offer significant long-term savings. While wooden pallets may require lower upfront expenditure, they entail more maintenance and have a shorter lifespan. Recyclable plastic pallets also contribute to creating a sustainable and environmentally conscious supply chain.

Over time, the durability and lifespan of plastic pallets translate into lower costs and higher efficiency. If you’re looking at the long-term game, plastic pallets are an excellent investment.

Get a quote now or contact us to speak to one of our experts if you have any questions.